In the wave of industrial automation, precise perception and efficient control are at the core of the efficient operation of production lines. From the precise inspection of components to the flexible operation of robotic arms, reliable sensing technology is indispensable in every link. Laser displacement sensors, with their outstanding performance, are becoming the "hidden heroes" in the field of industrial automation, providing stable and accurate measurement support for various scenarios.
The "Pain Points" of Industrial Automation and the "Breakthrough" of Laser Displacement Sensors
In traditional industrial production, manual inspection is inefficient and prone to large errors. The operation of mechanical arms is easily disturbed by the environment, leading to incorrect grasping. Measuring equipment in complex working conditions often malfunctions frequently due to insufficient protection... These problems seriously restrict the improvement of production efficiency. The emergence of Lanbao laser displacement sensors has precisely provided a perfect solution to these pain points.
Lanbao laser displacement sensor
Core application scenarios in industrial automation
01 Cooperative robot robotic arm grasping - precise positioning, as stable as a rock
Medical machinery industry
In the medical device production workshop, the grasping of precision surgical instruments can be regarded as a "delicate job". If traditional robotic arms lack precise position perception, they are very likely to experience gripping deviation or scratch the surface of the equipment. The robotic arm of the cooperative robot equipped with the Lanbao laser displacement sensor can precisely identify the three-dimensional coordinates and placement angles of the equipment through a tiny 0.12mm diameter light spot. Even for surgical shears or micro-suture needles with slender jaws, sensors can clearly capture their position information, guiding the robotic arm to achieve millimeter-level precise grasping.
Aviation parts processing industry
On the aviation parts processing line, robotic arms need to grasp precision titanium alloy parts of different specifications. The Lanbao laser displacement sensor can stably identify the dimensional differences and placement positions of parts, ensuring that the robotic arm can accurately grasp the components of irregular structures each time, avoiding the damage of high-value parts and production line downtime caused by grasping errors.
Automobile parts processing industry
On the automotive parts assembly line, robotic arms need to grasp metal components of different specifications. With the advantage of a repeatability accuracy of 10-200μm, Lanbao laser displacement sensors can stably identify the size differences and placement positions of components, ensuring that the robotic arm can accurately grasp each time and avoiding production line shutdowns caused by grasping errors.
02 Sorting operation - Efficient identification, precise classification
At the logistics sorting center, a large number of packages need to be sorted quickly based on information such as size and weight. The Lanbao laser displacement sensor can be installed in all directions of the sorting assembly line. Through the coordinated calculation of multiple products, the real-time external dimension data of the packages can be obtained. The powerful function Settings and flexible output methods of the sensors can promptly transmit measurement data to the sorting control system. The control system drives the sorting mechanism based on data instructions to accurately sort the packages to the corresponding areas, significantly enhancing the sorting efficiency.
Food packaging industry
In the food packaging industry, packaged foods of different specifications need to be classified and packaged. The Lanbao laser displacement sensor can penetrate slight dust and water vapor and operate stably in damp and dusty environments (guaranteed by IP65 protection level). It can precisely detect whether the size and shape of food packaging meet the standards, screen out substandard products, and ensure the quality of products entering the next stage.
03 Lanbao laser displacement sensor
◆ Ultra-small size, metal casing, solid and durable. The compact shape enables it to be easily installed in various narrow industrial Spaces. The metal casing endows it with excellent impact resistance and wear resistance, extending the service life of the product.
◆The convenient operation panel combined with the intuitive OLED digital display enables operators to quickly complete the parameter setting and function debugging of the sensor without complex training through the operation panel. The OLED digital display can clearly present the measurement data and equipment status, facilitating real-time monitoring.
The tiny diameter spot of 0.05mm-0.5mm can precisely focus on the surface of extremely small objects, achieving accurate measurement of tiny components and meeting the requirements of high-precision industrial inspection.
◆The repeatability accuracy is 10-200μm. When measuring the same object multiple times, the deviation of the measurement results is extremely small, ensuring the stability and reliability of the measurement data and providing precise basis for automatic control.
◆ Powerful function Settings and flexible output methods can be customized according to different application scenarios. It supports multiple data output formats and can be seamlessly integrated with various automatic control systems, enhancing the compatibility and scalability of the system.
◆The complete shielding design has a stronger anti-interference ability, effectively resisting electromagnetic interference, radio frequency interference, etc. in industrial environments, ensuring that the sensor can still work stably in complex electrical environments and the measurement data is not disturbed.
◆The IP65 protection grade has excellent dust-proof and water-proof capabilities. Even in harsh industrial environments with a lot of water and dust, it can operate normally, reducing equipment failures caused by environmental factors and lowering maintenance costs.
Lanbao laser displacement sensors, with their precise measurement performance, strong environmental adaptability and convenient operation experience, are playing an increasingly important role in various fields of industrial automation. Whether it is the flexible operation of cooperative robots or the efficient running of sorting systems, it can inject "precision genes" into production lines, helping enterprises improve production efficiency and ensure product quality, and ushering in a new era of precision in industrial automation!
Post time: Aug-21-2025