Sakamakon sauyin makamashi a duniya da kuma manufofin da suka shafi tsaka-tsaki a fannin carbon, sabbin batirin lithium na makamashi sun zama tushen wutar lantarki ga motocin lantarki, tsarin adana makamashi, da na'urori masu wayo. Don mayar da martani ga buƙatar gaggawa ta kasuwa don samar da batirin da ya dace, aminci, da inganci, Shanghai Lanbao Sensing Technology Co., Ltd., ta amfani da ƙwarewarta ta shekaru 27 a fannin sarrafa kansa na masana'antu, tana samar da cikakkun hanyoyin magance matsalolin samar da batirin lithium, wanda hakan ke haifar da masana'antar zuwa ga "Makomar Masana'antu Mai Hankali."
Tsarin samar da batirin lithium yana da sarkakiya, wanda ya ƙunshi manyan matakai guda uku: gaba-gaba (shirya electrode), tsakiyar-ƙarshe (haɗa ƙwayoyin halitta), da kuma baya-ƙarshe (samuwa da tantancewa). Kowane mataki yana da buƙatu masu yawa na daidaito, inganci, da daidaito. Tsarin samarwa na gargajiya yana fuskantar ƙalubale kamar haka:
Gyaran karkatar da kayan abu mai wahala: Akwai yiwuwar bambance-bambance a lokacin rufewa da yanke wutar lantarki, wanda ke shafar aikin ƙwayoyin batirin.
Daidaiton gano ƙananan kurakurai: Gano lahani na walda da hannu, sarrafa matakin ruwa, da sauransu, ba shi da inganci kuma yana iya zama da sauƙin rasa dubawa.
Babban haɗarin tsaro:Ana buƙatar sa ido a ainihin lokaci don aikin kayan aiki a cikin yanayi mai zafi da matsin lamba mai yawa.
Maganin Lanbao:
Ta hanyar na'urori masu auna hasken lantarki, na'urori masu auna inductive, na'urori masu auna capacitive, na'urori masu auna canjin yanayi na laser, tsarin hangen nesa na 3D, da fasahar IoT ta masana'antu, mun cimma:
Gyaran karkacewar kayan aiki: ±0.2mm ma'aunin daidaito mai ƙarfi yana tabbatar da daidaiton takardar lantarki.
Binciken walda: Gano lahani na matakin 1μm tare da ƙimar ganowa da aka rasa na <1%.
Kula da matakin ruwa: Na'urar auna yanayin zafi ta ultrasonic ba tare da taɓawa ba tana hana kwararar electrolyte.
1. Tsarin Gaba: Shiri na Wutar Lantarki
Gyaran Canzawar Coater:Jerin na'urorin firikwensin laser na duba layi na 3D yana daidaita kauri na shafi a ainihin lokacin, yana ba da damar gano daidai matakin micron.
Gano Matakan Kayan Mixer:Na'urori masu auna sigina na Ultrasonic/Na'urori masu auna sigina na Teflon suna lura da matakin ruwa na slurry a ainihin lokaci don hana ambaliya.
Sarrafa Tsafta:Na'urori masu auna hasken lantarki ta hanyar amfani da hasken rana (thro-beam photoelectric sensors) suna gano daidaiton yankewar zanen lantarki don rage sharar kayan aiki.
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| 【Na'urar auna diamita na waya ta CCD PDM/PDT Gano gyaran karkacewar jerin abubuwa】 | 【Na'urar firikwensin inductive don gano matsayi na inji a cikin tanda na injin shafawa |
2. Tsarin Tsakiyar Ƙarshe: Haɗa Kwayoyin Halitta
Naɗewa/Lamination:Na'urori masu auna alkalami na ultrasonic masu takarda biyu suna hana haɗuwar takardar lantarki, wanda hakan ke inganta yawan samarwa sosai.
Kula da Matakan Injin Allurar Ruwa:Na'urori masu auna karfin bututun ruwa da kuma na'urori masu auna hasken rana suna tabbatar da ingancin allurar ruwa.
Gano Fitar da Kayan Baturi:Na'urori masu auna firikwensin fiber optic suna gano wurin da kayan suke.
3. Tsarin Baya-Ƙarshe: Haɗa FAKIL
Duba Murfin Walda:Na'urorin auna lasifika na laser na 3D suna gano lahani na walda a saurin ɗaukar hoto na 400mm/s.
Gano Matsayin Baturi:Ƙananan na'urori masu auna hasken lantarki da kuma na'urori masu auna ƙarfin lantarki masu sirara suna samun daidaiton gano matsayin batirin a kan layukan samarwa.
Gano Matsayin Akwatin Baturi:Na'urori masu auna inductive na IP67 da na'urori masu auna photoelectric suna ba da damar gano isowar kayan a ainihin lokaci.
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| 【Na'urar Firikwensin Hoto ta PSE-YC Jerin: Gano Matsayin Baturi】 | 【Na'urar auna ƙarfin CE05 mai matuƙar siriri don duba samar da batir】 |
Babban daidaito:Na'urar firikwensin cire laser tana da matsakaicin ƙuduri na 1μm da matsakaicin daidaito na 10μm, wanda ya cika buƙatun tsari na matakin 50μm.
Ƙarfin kwanciyar hankali:Ana iya daidaitawa da yanayin zafi daban-daban (-25°C ~ 70°C) da ƙirar da ke jure girgiza, wanda ya dace da yanayin layin samarwa mai tsauri.
Mai hankali:Fasahar IO-Link tana ba da damar haɗa bayanai da kuma gina tsarin bin diddigin ingancin dijital.
Cikakken Sabis na Zagaye na Rai:Amsar sa'o'i 7 × 24, zaɓin samfuri na musamman da tallafin bayan tallace-tallace.
Magani na Musamman:Lanbao yana samar da cikakkun hanyoyin samar da wutar lantarki ta atomatik, gami da na'urori masu auna sigina, masu haɗa masana'antu, da samfuran I/O, don magance duk wata ƙalubalen sarrafa wutar lantarki da kuke fuskanta.
Lokacin Saƙo: Mayu-28-2025